Ceramic Liner

💎 Downhole Drilling Ceramic Mud Pump Liners: 4000+ Hours Service Life at 7500 PSI.

Revolutionize your drilling maintenance schedule with our advanced Zirconia (TZP) and Compound Ceramic (ZTA) Mud Pump Liners. Engineered for extreme temperature, pressure, and corrosion environments, our liners offer an unmatched service life 5 to 10 times higher than conventional bi-metal liners.

  • Extreme Longevity: Guaranteed service life of over 4000 hours under normal conditions.
  • High-Pressure Reliability: Rated for continuous operation up to 7500 PSI.
  • Superior Material Science: Available in Zirconia-Toughened Alumina (ZTA) and Tetragonal Zirconia Polycrystal (TZP) to provide optimal fracture toughness and hardness (HRA ≥ 91).
  • API 7K Standard: Each liner is manufactured to meet or exceed stringent API 7K standards, ensuring dimensional accuracy and perfect fitment.

 Technical Feature Breakdown (Translating Specs to Benefits)

FeatureTechnical DetailDirect Benefit for the Buyer
Service LifeOver 4000 hours (5-10x Bi-Metal)Maximum Uptime: Dramatically reduces liner change frequency, cutting labour costs and non-productive time (NPT).
Hardness & FinishRockwell Hardness (HRA ≥ 91); Surface Finish 4-8 RMSPiston Protection: Ultra-smooth finish and hardness minimize friction and wear on pistons and packing, reducing overall pump maintenance costs.
Thermal ResistanceThermal Shock Resistance ≥ 450°CVersatility: Ideal for geothermal and high-temperature deep drilling environments where standard liners fail.
Anti-Slippage DesignHP design with Shoulder-on-HullSafety & Reliability: Prevents inner sleeve separation under extreme pressure surges, maintaining pump seal integrity.
Material FlexibilityChoice of ZTA or TZP CeramicCustomization: Select the material based on specific drilling needs (e.g., higher toughness with TZP).

Description

OEM/ODM Partnership Opportunity

  • Customization: We offer comprehensive OEM/ODM services, including full customization of liner size, wall thickness, and ceramic composition to fit specialized pump models or operating demands.
  • Branding & Logistics: Support for laser-etched branding and flexible packaging solutions to simplify your distribution chain and enhance your brand presence.
  • Action: Get a Free Quote for high-volume orders and partnership terms.

⚙️ Detailed Technical Specification Tables

Presenting the data in clear tables is critical for technical buyers.

General Liner Specifications

 

Specification CategoryDetailValue
Service Life (Min.)Under Normal Working Condition≥ 4000 Hours
Operating Pressure (Max.)Rated Pressure7500 PSI
Outer Hull MaterialComposition / Forming Method#45 Steel Forging
Outer Hull HardnessBrinell Hardness (HB)HB163 – 217
Inner Sleeve MaterialCeramic CompositionZirconia (TZP) or Compound (ZTA)
Surface Finish (RMS)Inner Sleeve Roughness4-8 RMS
API ComplianceStandard MetAPI 7K (Exceeded)

Ceramic Material Parameters

 

ItemZTA (Zirconia Toughened Alumina)TZP (Tetragonal Zirconia Polycrystal)
Volume Density (g/cm³)≥ 4.25≥ 6.00 (Higher Density)
Bending Strength (MPa)≥ 580≥ 800 (Higher Strength)
Fracture Toughness (MPa.m½)≥ 9≥ 10.00 (Superior Shock Resistance)
Rockwell Hardness (HRA)≥ 91≥ 91
Surface Roughness (µm)≤ 0.20≤ 0.20
Thermal Shock Resistance≥ 450°C≥ 450°C
Zirconia Content≥ 25%≥ 95%

Reviews

There are no reviews yet.

Be the first to review “Ceramic Liner”

Your email address will not be published. Required fields are marked *

Email info@downholespl.com
Call +91 88731 40256
WhatsApp WhatsApp
Share Instagram Facebook YouTube X LinkedIn